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A pallet is a flat structure that serves as a base for a unit load. It is a structural foundation that allows for efficient handling and proper storage of goods in the supply chain. Products in a shipping container are typically placed on a pallet tightly secured with strapping.

Pallet packaging isn’t a light work that entails wrapping goods, putting them in a container, and having them sit on a pallet. It involves careful planning and critical execution as one wrong move may compromise the shipment’s stability and risk some damages to your goods.

In this article, we’ll cover some common pallet packaging mistakes you must avoid.

1. Selecting the wrong pallet

The pallet itself is the most critical consideration, as it serves as the foundation of your shipment. There are various types available in the market based on shapes, sizes, styles, and materials. They can be made of metal, plastic, and corrugated materials; however, wood remains the standard. Be sure to choose the right ones appropriate for your goods, and avoid using those with damages such as broken boards and nail heads. Ultimately, your goal is to ensure the structural integrity of your shipment.

2. Improper packing of individual boxes

Packing your individual boxes is imperative, which must be done before stacking your pallet. The problem is when these individual units aren’t properly packed or secured. Chances are, they shift during transport and do not have enough protection. That said, be sure to sort your items in each box, add some cushioning, and wrap all boxes tightly before stacking.

3. Uneven and inadequate stacking

Once boxes are prepared, you need not stack them randomly. Keep in mind that veering away from best practices can lead to potential damages. Some best practices include distributing the weight of boxes evenly and placing the heaviest boxes at the bottom. That said, plan ahead and follow a particular order of hierarchy when stacking your cartons.

4. Non-utilization of stretch wrap machine

Also known as pallet wrapping, stretch wrapping utilizes stretchable plastic film to secure products firmly in place for shipping on pallets. When it comes to this, using a machine is your best bet. However, if you don’t have this, your manual wrapping technique is up to par. For one, make sure you’re wrapping around with at least five turns. Two, twist the wrap every other rotation for increased strength and durability.

5. Incorrect labeling

Finally, you must have proper labeling of all items or boxes. Prior to this, be sure to sort the goods or materials and indicate if they are fragile or not. The shipping label should be on each side of your palette, where the consignee details are clearly visible. Doing so ensures proper handling of goods and prevents running into some issues.


At this point, we’ve covered five common mistakes committed when it comes to pallet packaging: using the wrong pallet, improper packing of individual boxes, uneven and inadequate stacking, non-utilization of stretch wrap machine, and incorrect labeling.

That said, avoid all the aforementioned to ensure the proper handling, storage, and transport of your goods. With careful planning and proper pallet packaging, you’ll have a more seamless and efficient process that will keep your goods safe and protected!

JL Texas Pallets & Logistics is a manufacturing company providing wood pallets, crates, and reel, as well as plastic barrels and metal drum containers for small businesses. If you need wood pallets for sale in Tomball, TX, request a quote or order now!